Product Description
Production Details
It is composed of 1 or more pipe chain conveyors. There are 3 basic forms of transportation: horizontal transportation, inclined transportation, and vertical transportation. A single pipe chain conveyor is usually composed of a driving device, tensioning device, steering gear, conveying pipe, chain material tray, and control system.
Technical Parameters
| Model | Power KW | linear velocity M/S | Speed R/min | Conveying capacity M³/H | MAXIMUM TORQUE N·M | Maximum tensile force N | NOTICE |
| PC-80 | 4.0 | 0.30 | 20.7 | 3.9 | 1810 | 1300 | Maximum pulling force at low speed up to 1.5 tons |
| 0.36 | 24.9 | 4.7 | 1504 | 1090 | |||
| 0.40 | 27..6 | 5.2 | 1357 | 980 | |||
| PC-100 | 5.5 | 0.30 | 17.5 | 6.0 | 2943 | 1800 | Low speed maximum pulling force up to 2 tons |
| 0.36 | 21.0 | 7.2 | 2452 | 1500 | |||
| 0.40 | 23.4 | 8.0 | 2200 | 1350 | |||
| PC-150 | 7.5 | 0.30 | 13.4 | 13.7 | 5240 | 2450 | Low speed maximum pulling force up to 3 tons |
| 0.36 | 16.0 | 16.4 | 4390 | 2050 | |||
| 0.40 | 17.9 | 18.2 | 3923 | 1840 | |||
| PC-200 | 11.0 | 0.30 | 11.4 | 27.4 | 9034 | 3590 | Low speed maximum pulling force up to 4 tons |
| 0.36 | 13.7 | 32.9 | 7518 | 2990 | |||
| 0.40 | 15.2 | 36.5 | 6776 | 2700 |
Units in the pipeline chain conveyor system
Product Features
1. Low energy consumption and long conveying distance
2. Simple structure with few maintenance components, with a maximum horizontal distance of 60 CHINAMFG and a maximum vertical distance of 40 meters.
3. It can be used in CHINAMFG material industries such as food, chemical, new energy, and building materials.
4. Multiple materials and specifications are available, such as 304 material, 316L material, Q235, Q345, etc.
5. Currently unsuitable materials and categories: metal powder, particles with high wear and tear, mainly targeting materials with strong grinding force.
Application Area
1. Plastic industry: PVC, PP, PE powder, ABS, PC, PP, PE particles.
2. Fine Chemicals: Dyes, pigments, coatings, carbon black, titanium pigments, iron oxide, ceramic powder, heavy calcium carbonate, fine particle calcium carbonate, bentonite, molecular sieve, porcelain clay, silicon powder, activated carbon.
3. Mining: urea, ammonium chloride, Ammonium bicarbonate, soda powder, CHINAMFG pesticide, tungsten powder, fish oil, copper powder, coal powder, block phosphate, bauxite, etc.
4. Building materials: cement, clay, yellow sand, quartz sand, clay powder, silicon, lime powder, dolomite powder, sawdust, glass fiber, silica, painting powder, etc.
5. Food industry: flour, starch, grains, milk powder, food additives, etc.
Customer Reference
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| After-sales Service: | Support |
|---|---|
| Warranty: | 1year |
| Structure: | Chain Conveyor |
| Material: | Stainless Steel |
| Material Feature: | Oil Resistant, Fire Resistant |
| Application: | Chemical Industry, Grain Transport, Mining Transport, Power Plant |
| Customization: |
Available
| Customized Request |
|---|
What are the considerations for selecting a corrosion-resistant conveyor chain?
When selecting a corrosion-resistant conveyor chain, several factors need to be considered to ensure the chain’s longevity and performance in corrosive environments. Here are some key considerations:
1. Material Selection: Choose a chain material that is inherently resistant to corrosion. Stainless steel, such as AISI 304 or AISI 316, is a common choice due to its excellent corrosion resistance properties. Other materials like plastic chains or special alloys can also be considered based on the specific application requirements.
2. Coatings and Surface Treatments: In some cases, additional protective coatings or surface treatments can be applied to enhance the chain’s corrosion resistance. These coatings, such as zinc plating, galvanizing, or epoxy coatings, create a barrier between the chain material and corrosive substances, preventing direct contact and reducing the risk of corrosion.
3. Environmental Compatibility: Consider the specific corrosive agents present in the environment where the conveyor chain will be used. Different corrosive substances, such as acids, alkalis, or saltwater, require specific resistance properties. Ensure that the selected chain material and coatings are compatible with the corrosive agents present in the operating environment.
4. Maintenance and Lubrication: Proper maintenance and lubrication play a crucial role in preventing corrosion and extending the life of a conveyor chain. Regular cleaning, inspection, and application of appropriate lubricants can help remove corrosive contaminants and protect the chain surface from degradation.
5. Testing and Certification: Consider chains that have undergone testing and certification for corrosion resistance in relevant industry standards. Look for certifications such as ISO 9227 (salt spray test) or ASTM B117 (corrosion resistance test) to ensure the chain’s performance in corrosive environments.
By carefully considering these factors and consulting with conveyor chain manufacturers or corrosion-resistant experts, you can select a chain that is well-suited for your specific corrosive environment, minimizing the risk of corrosion-related issues and ensuring optimal performance and longevity.
What are the safety measures for working with heavy-duty conveyor chains?
Working with heavy-duty conveyor chains requires strict adherence to safety measures to protect the workers and maintain a safe working environment. Here are some important safety measures to consider:
1. Proper Training: All personnel involved in working with conveyor chains should receive comprehensive training on the safe operation and maintenance of the equipment. This includes understanding the potential hazards, safety procedures, and proper use of personal protective equipment (PPE).
2. Equipment Inspection: Regular inspection of the conveyor chain and associated components is crucial to identify any signs of wear, damage, or malfunction. This includes checking for loose fasteners, worn sprockets, misalignment, and any other potential hazards. Any issues should be addressed promptly to prevent accidents.
3. Lockout/Tagout: Before performing any maintenance or repair tasks on the conveyor chain, proper lockout/tagout procedures must be followed. This ensures that the equipment is de-energized and isolated from any power source to prevent accidental startup or movement.
4. Personal Protective Equipment (PPE): Workers should wear appropriate PPE, including safety glasses, gloves, steel-toed boots, and hearing protection. The specific PPE requirements may vary depending on the nature of the work and the potential hazards involved.
5. Safe Work Practices: Workers should follow safe work practices, such as avoiding loose clothing or jewelry that can get caught in the chain, keeping hands and clothing clear of moving parts, and using proper lifting techniques when handling heavy loads.
6. Emergency Stop Systems: Conveyor systems should be equipped with emergency stop buttons or pull cords that allow workers to quickly stop the chain in case of an emergency or hazardous situation.
7. Regular Maintenance: Scheduled maintenance and lubrication of the conveyor chain should be performed according to the manufacturer’s recommendations. This helps to ensure optimal performance and minimize the risk of unexpected failures.
8. Clear Warning Signs and Labels: Proper signage, warning labels, and safety instructions should be clearly displayed near the conveyor chain system to remind workers of potential hazards and safe operating procedures.
9. Regular Safety Training and Communication: Ongoing safety training and communication among the workforce are vital to reinforce safe practices and raise awareness of any changes or updates to safety protocols.
By implementing these safety measures and fostering a safety-conscious culture, the risks associated with working with heavy-duty conveyor chains can be minimized, ensuring the well-being of the workers and the efficient operation of the equipment.
How to select the right conveyor chain for your conveyor system?
Selecting the right conveyor chain for your conveyor system is crucial to ensure optimal performance and longevity. Here are the steps to follow when choosing a conveyor chain:
- Identify your application requirements: Determine the specific requirements of your conveyor system, including the type of material being conveyed, the speed of operation, the load capacity, the environmental conditions, and any special considerations.
- Consider the chain type: Based on your application requirements, consider the different types of conveyor chains available, such as roller chains, double pitch chains, hollow pin chains, apron chains, or plastic chains. Evaluate their features and benefits to determine which type is most suitable for your needs.
- Assess the chain material: Conveyor chains are typically made from various materials such as steel, stainless steel, or plastic. Consider factors such as corrosion resistance, temperature resistance, wear resistance, and food-grade requirements when selecting the chain material.
- Determine the chain pitch: The chain pitch refers to the distance between the centers of adjacent pins. Choose the appropriate pitch size based on your conveyor system’s design, load requirements, and speed. Smaller pitch sizes provide smoother operation at higher speeds, while larger pitch sizes offer better resistance against wear and fatigue.
- Evaluate the chain strength: Consider the required tensile strength and fatigue resistance of the chain to ensure it can withstand the anticipated load and operating conditions. Factors such as chain construction, material quality, and heat treatment play a role in determining the chain’s strength.
- Consider additional features: Depending on your application, you may need additional features such as attachments, guides, or specialized coatings on the chain. Assess if any of these features are necessary to meet your specific requirements.
- Consult with experts: If you’re uncertain about the selection process or have unique application needs, it’s advisable to consult with conveyor chain manufacturers or industry experts who can provide guidance and recommendations based on their expertise.
By following these steps and carefully considering your application requirements, you can select the right conveyor chain that ensures efficient and reliable operation of your conveyor system.
editor by CX 2024-03-28