Product Description
CHINAMFG rollers enhance rotation on the bushing while reducing impact loads on the sprocket tooth during operation.
All components are heat treated to achieve maximum strength. All components are heat treated to achieve maximum strength.
Pre-loaded during the manufacturing process to minimize initial elongation.
Hot dipped lubrication ensures 100% lubrication of all chain components to extend wear life and reduce maintenance costs.
| CHC NO. |
PITCH | BUSH WIDTH |
ROLLER DIA |
PIN | PLATE | MIN. STRENGTH |
AVG. STRENGTH |
MAX. STRENGTH |
TRANS PITCH |
|||
| d | L | LC | H | T | ||||||||
| mm | mm | mm | mm | mm | mm | mm | mm | kgf | kgf | kgf | mm | |
| C35-1 | 9.525 | 4.68 | 5.08 | 3.60 | 12.15 | 13.40 | 8.80 | 1.25 | 800 | 1,100 | 220 | NIL |
| C40-1 | 12.700 | 7.85 | 7.92 | 3.98 | 17.80 | 21.00 | 12.00 | 1.50 | 1,420 | 1,950 | 370 | NIL |
| C50-1 | 15.875 | 9.40 | 10.16 | 5.09 | 21.80 | 25.00 | 15.00 | 2.00 | 2,200 | 3,100 | 650 | NIL |
| C60-1 | 19.050 | 12.58 | 11.91 | 5.96 | 26.90 | 31.00 | 18.00 | 2.35 | 3,190 | 4,200 | 920 | NIL |
| C80-1 | 25.400 | 15.75 | 15.87 | 7.94 | 33.50 | 38.00 | 24.10 | 3.20 | 5,680 | 7,500 | 1,500 | NIL |
| C100-1 | 31.750 | 18.90 | 19.05 | 9.54 | 41.10 | 47.00 | 30.10 | 4.00 | 8,870 | 12,100 | 2,300 | NIL |
| C120-1 | 38.100 | 25.23 | 22.22 | 11.11 | 50.80 | 57.00 | 36.20 | 4.70 | 12,770 | 16,000 | 3,100 | NIL |
| C140-1 | 44.450 | 25.23 | 25.40 | 12.71 | 54.90 | 62.00 | 42.20 | 5.50 | 17,380 | 21,000 | 4,100 | NIL |
| C160-1 | 50.800 | 31.55 | 25.87 | 14.29 | 65.50 | 73.00 | 48.20 | 6.40 | 22,700 | 30,000 | 5,400 | NIL |
| C40-2 | 12.700 | 7.85 | 7.92 | 3.98 | 32.30 | 36.20 | 12.00 | 1.50 | 2,840 | 3,900 | 630 | 14.38 |
| C50-2 | 15.875 | 9.40 | 10.16 | 5.09 | 39.90 | 44.00 | 15.00 | 2.00 | 4,440 | 6,200 | 1,100 | 18.11 |
| C60-2 | 19.050 | 12.58 | 11.92 | 5.96 | 49.80 | 54.40 | 18.00 | 2.35 | 6,380 | 8,400 | 1,530 | 22.78 |
| C80-2 | 25.400 | 15.75 | 15.87 | 7.94 | 62.70 | 68.10 | 24.10 | 3.20 | 11,360 | 15,000 | 2,550 | 29.29 |
| C100-2 | 31.750 | 18.90 | 19.05 | 9.54 | 77.00 | 83.10 | 30.10 | 4.00 | 17,740 | 24,200 | 3,900 | 35.76 |
| C120-2 | 38.100 | 25.23 | 22.22 | 11.11 | 96.30 | 102.90 | 36.20 | 4.70 | 25,540 | 32,000 | 5,250 | 45.44 |
| C140-2 | 44.450 | 25.23 | 25.40 | 12.71 | 103.60 | 111.00 | 42.20 | 5.50 | 347,600 | 42,000 | 6,970 | 48.87 |
| C160-2 | 50.800 | 31.55 | 28.57 | 14.29 | 124.20 | 132.10 | 48.20 | 6.40 | 57,460 | 60,000 | 9,150 | 58.55 |
| Usage: | Transmission Chain, Conveyor Chain, Roller Chain |
|---|---|
| Material: | Alloy/Carbon Steel |
| Surface Treatment: | Polishing |
| Feature: | Heat Resistant |
| Chain Size: | 3/8"*2" |
| Structure: | Roller Chain |
| Customization: |
Available
| Customized Request |
|---|
What are the benefits of using a silent conveyor chain?
A silent conveyor chain, also known as a noise-reducing conveyor chain, offers several advantages in conveyor system applications:
1. Noise Reduction:
– One of the primary benefits of using a silent conveyor chain is the significant reduction in noise levels. These chains are specifically designed to minimize the noise generated during operation, creating a quieter and more comfortable working environment.
2. Improved Work Environment:
– By reducing noise levels, a silent conveyor chain contributes to a better work environment, particularly in settings where noise reduction is important, such as manufacturing facilities, warehouses, and distribution centers. It helps reduce employee fatigue, enhances communication, and improves overall worker satisfaction.
3. Compliance with Noise Regulations:
– In some industries or regions, there are specific noise regulations that must be met. Using a silent conveyor chain helps ensure compliance with these regulations, avoiding potential penalties and legal issues.
4. Increased Productivity:
– A quieter working environment created by a silent conveyor chain can lead to increased productivity. With reduced noise distractions, employees can focus better on their tasks, resulting in improved efficiency and output.
5. Extended Chain and Equipment Life:
– Silent conveyor chains are often designed with advanced materials and technologies that offer enhanced wear resistance and durability. They can withstand heavy loads, reduce friction, and minimize wear and tear on both the chain and the associated equipment, resulting in longer service life and reduced maintenance costs.
6. Versatility:
– Silent conveyor chains are available in various configurations and designs, making them compatible with a wide range of conveyor systems and applications. They can be used in different industries, including automotive, food processing, packaging, and more.
When considering a silent conveyor chain, it is important to consult with a reputable chain manufacturer or supplier to ensure the chain meets the specific requirements of the application.
How do you prevent corrosion in conveyor chains?
Preventing corrosion in conveyor chains is essential for maintaining their performance and prolonging their lifespan. Here are some effective measures to prevent corrosion:
1. Material Selection: Choose conveyor chains made from corrosion-resistant materials such as stainless steel, plastic, or coatings specifically designed to resist corrosion. These materials offer better protection against rust and corrosion compared to standard steel chains.
2. Proper Lubrication: Apply a suitable lubricant to the conveyor chain regularly. Lubrication creates a protective barrier that helps prevent moisture and contaminants from reaching the metal surface, reducing the risk of corrosion. Select a lubricant that provides corrosion protection properties and is compatible with the chain material.
3. Environmental Controls: Control the operating environment to minimize exposure to corrosive elements. Implement measures such as humidity control, proper ventilation, and protection from direct contact with water or chemicals. Consider using covers or enclosures to shield the conveyor chain from environmental factors that can accelerate corrosion.
4. Surface Treatments: Apply corrosion-resistant coatings or treatments to the conveyor chain. These coatings can provide an additional protective layer that acts as a barrier against moisture and corrosive substances. Examples of surface treatments include zinc plating, galvanizing, or epoxy coatings.
5. Regular Inspections and Cleaning: Regularly inspect the conveyor chain for signs of corrosion or damage. Remove any accumulated dirt, debris, or corrosive substances promptly. Cleaning the chain helps prevent the buildup of contaminants that can accelerate corrosion.
6. Preventive Maintenance: Implement a preventive maintenance program that includes regular cleaning, lubrication, and inspection of the conveyor chain. This proactive approach helps identify and address any potential corrosion issues early on, preventing further damage.
7. Proper Storage: When not in use, store the conveyor chains in a dry and controlled environment. Protect them from exposure to moisture, humidity, and corrosive substances. Use appropriate storage methods, such as hanging the chains or storing them in sealed containers.
By following these preventive measures, you can significantly reduce the risk of corrosion in conveyor chains, ensuring their optimal performance and longevity.
What are the maintenance requirements for a conveyor chain?
Maintaining a conveyor chain is essential to ensure its smooth operation and prolong its lifespan. Here are some key maintenance requirements for a conveyor chain:
- Regular Cleaning: Clean the conveyor chain regularly to remove dirt, debris, and contaminants that can contribute to chain wear and reduce performance. Use appropriate cleaning agents and tools to avoid damaging the chain.
- Lubrication: Apply the recommended lubricant to the conveyor chain according to the manufacturer’s guidelines. Lubrication helps reduce friction, minimize wear, and prevent corrosion.
- Tension Adjustment: Check the tension of the conveyor chain regularly and adjust it if necessary. Proper tension ensures smooth operation and prevents issues like chain slipping or excessive wear.
- Inspection: Conduct regular inspections of the conveyor chain to identify any signs of wear, damage, or misalignment. Look for issues such as worn sprockets, elongation, bent or damaged links, and loose connections. Address any problems promptly to prevent further damage.
- Replace Worn Components: If any components of the conveyor chain, such as links, pins, or sprockets, are excessively worn or damaged, they should be replaced. Using worn components can compromise the chain’s performance and lead to failure.
- Alignment: Ensure proper alignment of the conveyor chain by checking the alignment of sprockets, idlers, and other components. Misalignment can cause uneven wear and increase the risk of chain failure.
- Training and Education: Provide proper training to personnel responsible for operating and maintaining the conveyor chain. They should understand the maintenance requirements, safety protocols, and best practices to ensure effective and safe operation.
Following these maintenance requirements will help keep the conveyor chain in optimal condition, minimize downtime, and ensure safe and efficient material handling.
editor by CX 2023-10-26